Disc brakes have long been the preferred brake design for modern mountain bikes, they’re gaining popularity for cyclocross, and they’re finally available on road bikes. The braking force is applied to a disc that is bolted directly to the hub. They provide more stopping power, and better performance in bad weather than traditional rim brakes We’re going to take a look at adjusting mechanical disc brakes, so you can get the best performance possible.
I’m working on Tektro Novella brakes, which come standard on the Montague Paratrooper Pro, but the process for adjustment will be similar for other models. Most mechanical disc brakes have one pad that stays stationary (the inside one), and one pad that moves (the outside one) in order to apply pressure to the rotor. The rotor actually flexes toward the stationary pad so it’s squeezed between the two.
The first thing to set when adjusting your disc brakes, is the position of the caliper itself. There are two bolts that hold the caliper on the mounting bracket. By loosening them, you can move the caliper slightly from side to side.
With the brake arm in the rested position (ie. no tension on the cable), you want to position the caliper so the moving pad (outside), is just about as close to the caliper as possible, without rubbing. Then re-tighten those caliper mounting bolts, alternating until they are both tight. Spin the wheel to make sure there is no rubbing on any point on the rotor (sometimes the rotor can be slightly out of true).
Next, you want to set the position of the inside stationary pad. On the back side of the rotor, there is a nut that can be turned to move the pad in or out. Turning it clockwise will move it toward the rotor, counter-clockwise will move it away. You actually want this pad to be a bit farther away from the rotor than the moving pad. A ratio of 2:1 is a good place to start, making the stationary pad gap twice as wide as the moving pad gap.
Squeeze the brake lever to test the caliper. The brake should fully engage before the lever is pulled back to the handlebar. If you’re able to pull the lever all the way to the handlebar, or they feel too soft, move the stationary pad even closer to the rotor. If you were unable to get the moving pad as close to the rotor as you’d like by simply positioning the caliper, you can move that one in by turning the barrel adjuster counter clockwise. This will put more tension on the brake cable. In extreme situations, you can even loosen the cable pinch bolt, and pull more cable through. This will actually cause the brake arm to be slightly engaged in the rested position (however this isn’t usually recommended by brake manufacturers).
As you ride, brake pads do wear and become thinner. When braking power decreases, adjust the pads closer to the rotor. Be sure to keep on eye on them and replace when necessary. If you’re ever unsure about your work, have it checked by a professional bike mechanic. Happy riding!
Wonderful blog with specific instructions and images that is easy to understand. Just perfect too because my disc brakes aren’t that tight anymore. It doesn’t hold as much as before. Thanks for sharing this. You certainly made it look easy.
Wonderful blog. You made the tutorial so easy to understand because of the appropriate images. I’m about to buy a bike and it is always best to know stuff. So here I am thanking you for such an informative blog. Please keep posting for more stuff about biking.
Very helpful and every sentence in this article is to the point. Thank you for helping me fix a loose brake – the same ones as shown in the pictures.
good technical data!
thanks a lot. these are very easy on the eye. my rear brake is loosening when I go rumbling, and fall. thanks! but do these instruction apply at front brake?
Thanks for the clear directions and photos! Really made the process easy for a new-to-disco 🙂
Excellent article! Thanks very much.
Finally a very easy explanation and even better those are the same brakes i have on my 29er, two guys at work (calling themselves “PRO’S ) just messed up more the breaking performance, now i fixed my self in less than t min.😉
Thank you! You just saved me $100+ because I was about to take my bike into the bike shop. Adjusted the two bolts and moved it a tiny bit and boom, fixed.
Thanks again!
Thanks a lot, very useful and clear description.
did you ever had issue with squishy long-pull brake issue?
my rear brake cable goes directly from lever (brifter) to the caliper with no stopper or barrel adjuster in the middle.
is there any solution for this?
Thanks
Having stops on the frame helps with this. The cable housing itself can compress so if it runs the entire length the brakes can feel “squishy”.
Excellent blog with instructions and all images that is easy to understand. Thanks
Thanks for unselfishly sharing your knowledge.
Thank you for writing this. I was able too adjust by brakes in 10 min after reading your blog!
Thanks for the great tutorial. One point of note: I have a 2016 Navigator. The brakes seem to be Promax 300. There is what I believe to be a tiny set screw holding the stationary (inside?) pad adjustment in place. It’s probably very important to loosen this screw before adjusting the inside pad and re-tightening it when you’re done.
Hi Tom. On that brake there is indeed a set screw to lock the stationary pad in place. When this post was written we weren’t using any brakes with that on our bikes. Thanks for the reminder, we’ll update the post!
My rear brake caliper seems to experience an automatic tension cut out on the rear brake caliper when the cable tension has been applied for a while.
I have never experienced this before on any of my mountain bikes and I am puzzled as to what the problem is. It’s definitely tension related as one can almost feel when it’s going to click out and give way to a total pressure release.
Any suggestions. It’s new pads and a rear caliper and I can’t seem to get the braking system set up for steep down hill rides.
I don’t believe we’ve ever heard of this before either. What model brake caliper is it? What bike is it on?
Many thanks. Saved a trip to Halfords!
Great tutorial. Thanks for that! Any suggestion for how to fix a front brake that does not release once hand brake is squeezed? Do I have a brake fluid issue? If so, any suggestion on how to adjust? Currently only using the back brake due to this issue and loath to pay for what may be a simple fix.